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List of discontinued Volkswagen Group diesel engines

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List of discontinued Volkswagen Group diesel engines

List of discontinued Volkswagen Group diesel engines. The compression-ignition diesel engines listed below were formerly used by various marques of automobiles and commercial vehicles of the German automotive concern, Volkswagen Group,[1] and also in Volkswagen Marine[2] and Volkswagen Industrial Motor[3] applications, but are now discontinued. All listed engines operate on the four-stroke cycle, and unless stated otherwise, use a wet sump lubrication system, and are water-cooled.[1]

Since the Volkswagen Group is European, official internal combustion engine performance ratings are published using the International System of Units (commonly abbreviated "SI"), a modern form of the metric system of figures. Motor vehicle engines will have been tested by a Deutsches Institut für Normung (DIN) accredited testing facility, to either the original 80/1269/EEC, or the later 1999/99/EC standards. The standard initial measuring unit for establishing the rated motive power output is the kilowatt (kW); and in their official literature, the power rating may be published in either the kW, or the 'Pferdestärke' (PS, which is sometimes incorrectly referred to as 'metric horsepower'), or both, and may also include conversions to imperial units such as the horsepower (hp) or brake horsepower (bhp). (Conversions: one PS ≈ 735.5 watts (W), ≈ 0.98632 hp (SAE)). In case of conflict, the metric power figure of kilowatts (kW) will be stated as the primary figure of reference. For the turning force generated by the engine, the Newton metre (Nm) will be the reference figure of torque. Furthermore, in accordance with European automotive traditions, engines shall be listed in the following ascending order of preference:

  1. Number of cylinders,
  2. Engine displacement (in litres),
  3. Engine configuration, and
  4. Rated motive power output (in kilowatts).

The diesel engines which Volkswagen Group currently manufactured and installed in today's vehicles, and Marine and Industrial applications, can be found in the list of Volkswagen Group diesel engines article.

Three-cylinder diesels

This section is about discontinued three-cylinder diesel engines, for current three-cylinder diesel engines, see list of Volkswagen Group diesel engines#Three-cylinder diesels.

1.2 R3 PD TDI 3L

This inline three-cylinder Turbocharged direct injection (TDI) diesel engine is the powerplant of the Volkswagen Lupo 3L and Audi A2 3L, with a low fuel consumption of only 2.99 litres per 100 kilometres (94.5 mpg-imp; 78.7 mpg-US) - hence the "3L" tag. It is based on the 1.4 TDI version, but the cylinder block is made of aluminium alloy, and some of the other components are lighter.

identification
class: EA188, parts code prefix: ???, ID codes: ANY, AYZ
engine configuration & engine displacement
inline three-cylinder (R3/I3) Turbocharged Direct Injection (TDI) turbodiesel; 1,191 cubic centimetres (72.7 cu in), bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 19.5:1
cylinder block & crankcase
cast aluminium alloy (saving 16 kilograms (35 lb)); simplex-chain-driven balance shaft and oil pump, four main bearings
piston and piston rods
Alcan aluminium pistons, trapezoid bearings shared with rods
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, 6 valves in total, each with two concentric valve springs, belt-driven single overhead camshaft (SOHC)
aspiration
Garrett GT1541V turbocharger [Family 15, 41 millimetres (1.6 in) compressor wheel (exducer diameter), VNT (Variable-Nozzle Turbine)], side-mounted intercooler (upright),
water cooled exhaust gas recirculation (EGR) system integrated in heating cooling circuit (not in 1.4 TDI)
cooling system
increased engine coolant temperature of 90 °C (194 °F) (in 1.4 TDI: 85 °C (185 °F)), oil cooler integrated in engine cooling circuit (heating cooling circuit in 1.4 TDI)
fuel system
camshaft-actuated Pumpe Düse (PD) direct injection Unit Injectors, injection pressure up to 2,050 bars (29,733 psi) (approx. 180 bars (2,611 psi) pre-injection, min. 300 bars (4,351 psi) main-injection), increased recirculated fuel temperature from underfloor cooler of 60 °C (140 °F) (in 1.4 TDI: 30 °C (86 °F))
engine management
Bosch EDC 15P (variant spelling: EDC 15+) electronic engine control unit (ECU) (some few old ones EDC 15 only)
exhaust system
lightweight construction: reduced wall thickness and steel sheet exhaust manifold (instead of cast-iron),
one near-engine-mounted catalytic pre-converter, one main catalytic converter and an end muffler
(instead of one underfloor catalytic converter, one underfloor muffler and an end muffler attached to 1.4 TDI)
starter
strengthend Bosch starter motor (12V, 150A, 1800W with 9 tooth pinion) for stopp-start system with quick-start-function and voltage stabiliser for airbag-system, radio and instrument cluster
dimensions
100 kilograms (220 lb)
DIN-rated motive power & torque output
SPORT mode:
45 kilowatts (61 PS; 60 bhp) @ 4,000 rpm; 140 newton metres (103 lbf·ft) @ 1,800-2,400 rpm, 80% available from 1,300 rpm
ECO mode:
33 kilowatts (45 PS; 44 bhp) @ 3,000 rpm; 120 newton metres (89 lbf·ft) @ 1,600-2,400 rpm, "redline" is 3,000 rpm (instead of 4,800 rpm)
idling speed
reduced while the car freewheels (above 13 kilometres per hour (8 mph)) to 770 rpm (otherwise 850 rpm)
mean effective pressure
14.8 bars (215 psi) (in SPORT mode)
mean efficiency in driving cycle
slightly over 30%
applications
Audi A2 3L (ANY:- A2: 03/01-08/05), Volkswagen Lupo 3L (ANY: 06/99-11/00, AYZ: 11/00-07/05)
references

awards

was winner of two categories in the 1999 annual competition for International Engine of the Year - "Best Fuel Economy" and "1-litre to 1.4-litre"

Four-cylinder EA111 diesels

The EA111 series of internal combustion engines was introduced in the mid 1970s in the Audi 50, and shortly after in the original Volkswagen Polo. It is a series of water-cooled inline three- and inline four-cylinder petrol and diesel engines, in a variety of displacement sizes. This overhead camshaft engine features a crossflow cylinder head design, and directly driven auxiliary units. The exhaust side is in driving direction, closest to the front of the vehicle.

This section is about discontinued four-cylinder diesel engines, for current four-cylinder diesel engines, see list of Volkswagen Group diesel engines#Four-cylinder diesels.

1.3 R4 D 33kW

identification
parts code prefix: 031, ID codes: MN
engine configuration & engine displacement
inline four-cylinder (R4/I4) diesel engine; 1,272 cubic centimetres (77.6 cu in); bore/stroke 75 / 72 mm, 318.0 cc per cylinder, compression ratio: 22.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, mechanical valve-play compensation, single overhead camshaft (SOHC)
fuel system
Bosch VerteilerPumpe VP25 mechanical distributor injection pump, indirect fuel injection into whirl pre-combustion chamber
DIN-rated motive power & torque outputs
33 kilowatts (45 PS; 44 bhp) @ 4,900 rpm; 75 newton metres (55 lbf·ft) @ 2,800 rpm
application
Volkswagen Polo 1985-08 to 1990-07

1.4 R4 D 35kW

identification
parts code prefix: 031, ID codes: 1W
engine configuration & engine displacement
inline four-cylinder (R4/I4) diesel engine; 1,391 cubic centimetres (84.9 cu in); bore/stroke 75 / 78.7 mm, 347.75 cc per cylinder, compression ratio: 22.3:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, mechanical valve-play compensation, single overhead camshaft (SOHC)
fuel system
Bosch VerteilerPumpe VP25 mechanical distributor injection pump, indirect fuel injection into whirl pre-combustion chamber
DIN-rated motive power & torque outputs
35 kilowatts (48 PS; 47 bhp) @ 4,500 rpm; 82 newton metres (60 lbf·ft) @ 2,700–3,500 rpm
application
Volkswagen Polo Mk2 1990-10 to 1994-07

NB. Not all technical details given in document showing the main characteristics of the 1391cc engine; they are assumed to be similar as it otherwise appears to be a longer-stroke version of the 1272cc.

Four-cylinder EA827 diesels

This section is about discontinued four-cylinder diesel engines, for current four-cylinder diesel engines, see list of Volkswagen Group diesel engines#Four-cylinder diesels.

The following are all part of the EA827 engine series with 88 millimetres (3.46 in) cylinder spacing.

1.5 R4 D 33-37kW

identification
parts code prefix: ???
engine configuration & engine displacement
inline-four engine (R4/I4); 1,471 cubic centimetres (89.8 cu in); bore x stroke: 76.5 by 80.0 millimetres (3.01 in × 3.15 in), stroke ratio: 0.96:1 - undersquare/long-stroke, 367.7 cc per cylinder, compression ratio: 23.5:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
two valves per cylinder, each with two concentric valve springs, 8 valves total, shim-adjustable bucket tappets, timing belt-driven single overhead camshaft (SOHC)
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
EWG-rated motive power & torque output, application, ID code
33 kilowatts (45 PS; 44 bhp) — Volkswagen Industrial Motor (682: 12/77-01/82)
DIN-rated motive power & torque output, ID code
37 kilowatts (50 PS; 50 bhp) @ 4,400 rpm; 90 newton metres (66 lbf·ft) @ 2,800 rpm — CK
applications
Volkswagen Golf Mk1 (08/76-7/80), Volkswagen Passat B1 (08/77-7/80)

1.6 R4 D 36-40kW

identification
parts code prefix: 068
engine configuration & engine displacement
inline-four engine (R4/I4); 1,588 cubic centimetres (96.9 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 23.5:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
two valves per cylinder, each with two concentric valve springs, 8 valves total, shim-adjustable bucket tappets, timing belt-driven single overhead camshaft (SOHC)
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
EWG-rated motive power & torque output, application, ID codes
36 kilowatts (49 PS; 48 bhp) — Volkswagen Industrial Motor (685: 12/81-10/88, 68D: 03/89-03/94)
40 kilowatts (54 PS; 54 bhp) — Volkswagen Industrial Motor (ADK: 04/94-07/96)
DIN-rated motive power & torque outputs, ID codes
37 kilowatts (50 PS; 50 bhp) @ 4,200 rpm; 100 newton metres (74 lbf·ft) @ 2,500 rpm — CS
40 kilowatts (54 PS; 54 bhp) @ 4,800 rpm; 100 newton metres (74 lbf·ft) @ 2,300 rpm — CR
40 kilowatts (54 PS; 54 bhp) @ 4,800 rpm; 102 newton metres (75 lbf·ft) @ 2,000 rpm — JK
40 kilowatts (54 PS; 54 bhp) @ 4,580 rpm; 100 newton metres (74 lbf·ft) @ 2,300 rpm — JP
applications
Audi 80 (CR: 8/80-7/82, JK: 8/82-7/89), Volkswagen Polo (JK), Volkswagen Golf (CR: 8/80-7/82, JP: 8/83-10/91), Volkswagen Jetta (CR: 8/80-7/82, JP: 12/83-10/91), Volkswagen Passat (CR: 8/80-7/82), Volkswagen Type 2 (CS: 01/81-07/87)

1.6 R4 D 40kW

identification
parts code prefix: 068, ID code: ME
engine configuration & engine displacement
inline-four engine (R4/I4); 1,588 cubic centimetres (96.9 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
two valves per cylinder, each with two concentric valve springs, 8 valves total, hydraulic valve-clearance compensation, timing belt-driven single overhead camshaft (SOHC)
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber, altitude corrector
DIN-rated motive power & torque output
40 kilowatts (54 PS; 54 bhp) @ 4,800 rpm; 96 newton metres (71 lbf·ft) @ 2,500 rpm
applications
Volkswagen Golf (07/85-07/92), Volkswagen Jetta (07/85-07/91), Volkswagen Caddy (08/90-07/92)

1.6 R4 TD 44-51kW

identification
parts code prefix: 068
engine configuration & engine displacement
inline four-cylinder (R4/I4) turbodiesel; 1,588 cubic centimetres (96.9 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 391.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
two valves per cylinder, each with two concentric valve springs, 8 valves total, shim-adjustable bucket tappets, timing belt-driven single overhead camshaft (SOHC)
aspiration
Garrett or Kühnle, Kopp & Kausch (KKK) turbocharger, cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
EWG-rated motive power & torque outputs, application and ID codes
45 kilowatts (61 PS; 60 bhp) — Volkswagen Industrial Motor (68A: 04/83-08/88), (686: 03/89-12/90)
50 kilowatts (68 PS; 67 bhp) — Volkswagen Industrial Motor (68C: 04/83-03/94)
DIN-rated motive power & torque outputs, ID codes
51 kilowatts (69 PS; 68 bhp) @ 4,500 rpm; 133 newton metres (98 lbf·ft) @ 2,600 rpm — CY, JR
51 kilowatts (69 PS; 68 bhp) @ 4,500 rpm; 138 newton metres (102 lbf·ft) @ 2,500 rpm — JX
applications
Audi 80 (CY: 02/82-03/87), Volkswagen Golf (CY: 8/81-7/84, JR: 08/83-10/91), Volkswagen Jetta (CY: 8/81-7/84, JR: 12/83-10/91), Volkswagen Passat (CY: 8/81-4/88), Volkswagen Type 2 (JX: 8/84-7/91), Volkswagen Type 2 Syncro (JX: 8/85-7/92)

1.6 R4 TD 51kW

identification
parts code prefix: ???, ID code: MF
engine configuration & engine displacement
inline four-cylinder (R4/I4) turbodiesel; 1,588 cubic centimetres (96.9 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 391.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
two valves per cylinder, 8 valves total, hydraulic valve-clearance compensation, timing belt-driven single overhead camshaft (SOHC)
aspiration
Garrett or Kühnle, Kopp & Kausch (KKK) turbocharger, cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
DIN-rated motive power & torque output
51 kilowatts (69 PS; 68 bhp) @ 4,500 rpm; 133 newton metres (98 lbf·ft) @ 2,500 rpm
application
Volkswagen Golf Mk2 5/88-10/91

1.6 R4 TD 59kW

identification
parts code prefix: ???
engine configuration & engine displacement
inline four-cylinder (R4/I4) turbodiesel; 1,588 cubic centimetres (96.9 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 391.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
RA: two valves per cylinder, 8 valves total, mechanical bucket tappets, timing belt-driven single overhead camshaft (SOHC)
SB: two valves per cylinder, 8 valves total, hydraulic valve-clearance compensation, timing belt-driven single overhead camshaft (SOHC)
aspiration
Garrett turbocharger, intercooler, cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
DIN-rated motive power & torque outputs, ID codes
59 kilowatts (80 PS; 79 bhp) @ 4,500 rpm; 152 newton metres (112 lbf·ft) @ 2,500 rpm — RA
59 kilowatts (80 PS; 79 bhp) @ 4,500 rpm; 155 newton metres (114 lbf·ft) @ 2,500 rpm — SB
applications
Audi 80/90 (RA: 04/88-07/90, SB: 04/89-12/91), Volkswagen Golf (RA: 04/89-02/90, SB: 08/89-10/91), Volkswagen Jetta Mk2 (RA: 04/89-02/90, SB: 08/89-10/91), Volkswagen Passat B2 (RA: 08/88-07/89), Volkswagen Passat B3 (SB: 08/89-10/93)

1.7 R4 D 42kW

identification
parts code prefix: ???, ID code: KY
engine configuration & engine displacement
inline-four engine (R4/I4); 1,716 cubic centimetres (104.7 cu in); bore x stroke: 79.5 by 86.4 millimetres (3.13 in × 3.40 in), stroke ratio: 0.92:1 - undersquare/long-stroke, 428.9 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
two valves per cylinder, 8 valves total, hydraulic valve-clearance compensation, timing belt-driven single overhead camshaft (SOHC)
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
DIN-rated motive power & torque output
42 kilowatts (57 PS; 56 bhp) @ 4,500 rpm; 103 newton metres (76 lbf·ft) @ 2,800 rpm
application
Volkswagen Type 2 10/86-5/92

1.7 R4 SDI 44kW

identification
parts code prefix: ???, ID codes: AHB, AHG, AKU, AKW
engine configuration & engine displacement
inline four-cylinder (R4/I4) Suction Direct Injection (SDI); 1,716 cubic centimetres (104.7 cu in); bore x stroke: 79.5 by 86.4 millimetres (3.13 in × 3.40 in), stroke ratio: 0.92:1 - undersquare/long-stroke, 428.9 cc per cylinder, compression ratio: 19.5:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, 8 valves total, timing belt-driven single overhead camshaft (SOHC)
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system & engine management
timing belt-driven Robert Bosch GmbH VP37 (VerteilerPumpe) distributor injection pump with direct injection (DI)
exhaust system
catalytic converter, European EU3 emissions compliant
DIN-rated motive power & torque output
44 kilowatts (60 PS; 59 bhp) @ 4,200 rpm; 115 newton metres (85 lbf·ft) @ 2,200 rpm
applications
Volkswagen Lupo, SEAT Arosa, Volkswagen Polo, Volkswagen Caddy Mk2

1.9 R4 TD 55kW

identification
parts code prefix:??? ID oode: AAZ, ADE, ABL
engine configuration & engine displacement
inline four-cylinder (R4/I4) turbodiesel; 1,896 cubic centimetres (115.7 cu in); bore x stroke: 79.5 by 95.5 millimetres (3.13 in × 3.76 in), stroke ratio: 0.83:1 - undersquare/long-stroke, 474.1 cc per cylinder, compression ratio: 22.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, 8 valves total, timing belt-driven single overhead camshaft (SOHC)
aspiration
Garrett turbocharger
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
EWG-rated motive power & torque output, ID code, application
55 kilowatts (75 PS; 74 bhp) — ADE: Volkswagen Industrial Motor (04/94-01/02)
DIN-rated motive power & torque output, ID code
55 kilowatts (75 PS; 74 bhp) @ 4,200 rpm; 150 newton metres (111 lbf·ft) @ 2,000 rpm — AAZ
applications
Audi 80 (09/91-07/95), Volkswagen Golf, Volkswagen Transporter (T4), Volkswagen Passat, SEAT Ibiza Mk2 (02/93-08/97), SEAT Córdoba (09/93-08/97), SEAT Toledo (05/91-04/97), Škoda Felicia, Volkswagen Vento

Four-cylinder MWM diesels

This section is about discontinued four-cylinder diesel engines, for current four-cylinder diesel engines, see list of Volkswagen Group diesel engines#Four-cylinder diesels.

These engines were produced by MWM International Motores Brasil, and are the TCA 4.07 type

2.7 R4 D 48kW

identification
parts code prefix: 061; ID code: CG
engine configuration & engine displacement
inline four-cylinder (R4/I4) diesel (D); 2,702 cubic centimetres (164.9 cu in); bore x stroke: 92.0 by 101.6 millimetres (3.62 in × 4.00 in), stroke ratio: 0.91:1 - undersquare/long-stroke, 675.4 cc per cylinder, compression ratio: 21.0:1
cylinder block & crankcase
crankshaft, gear-driven camshaft, cast aluminium alloy oil sump
cylinder head & valvetrain
????; overhead valve (OHV): two valves per cylinder each with two concentric valve springs, 8 valves total, solid cam followers with pushrods, rocker arms with manual tappet adjustment
fuel system
camshaft-actuated mechanical fuel lift pump, gear-driven mechanical rotary injection pump with indirect fuel injection into pre-combustion chamber
DIN-rated motive power & torque output
48 kilowatts (65 PS; 64 bhp) @ 3,600 rpm; 152 newton metres (112 lbf·ft) @ 2,300 rpm
application
Volkswagen LT (01/76-11/82)

2.8 R4 12v TDI 92-116kW

identification
parts code prefix: 062; ID codes: AGK, ATA, AUH, BCQ
engine configuration & engine displacement
inline four-cylinder (R4/I4) Turbocharged Direct Injection (TDI) turbodiesel; 2,798 cubic centimetres (170.7 cu in); bore x stroke: 93.0 by 103.0 millimetres (3.66 in × 4.06 in), stroke ratio: 0.90:1 - undersquare/long-stroke, 699.7 cc per cylinder, compression ratio: 19.1:1
cylinder block & crankcase
crankshaft
cylinder head & valvetrain
cast aluminium alloy; three valves per cylinder (two inlet, one exhaust), 12 valves total, finger cam followers, gear-driven single overhead camshaft (SOHC)
aspiration
air mass meter, cast aluminium alloy inlet manifold, cast iron exhaust manifold, turbocharger, intercooler
fuel system
Bosch VE mechanical rotary injection pump with direct injection (DI); AUH and BCQ only with Bosch Common-Rail;exhaust gas recirculation (BCQ only)
DIN-rated motive power & torque outputs
92 kilowatts (125 PS; 123 bhp) — AGK (07/97-12/98)
96 kilowatts (131 PS; 129 bhp) — ATA (01/99-01/02)
116 kilowatts (158 PS; 156 bhp) — AUH (02/02-07/06), BCQ (05/02-07/06)
application
Volkswagen LT

Five-cylinder diesels

This section is about discontinued five-cylinder diesel engines, for current five-cylinder diesel engines, see list of Volkswagen Group diesel engines#Five-cylinder diesels.

2.0 R5 D 51kW

identification
parts code prefix: ???, ID code: CN
engine configuration & engine displacement
inline five engine (R5/I5); 1,986 cubic centimetres (121.2 cu in); bore x stroke 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder; compression ratio: 22.0:1
cylinder block & crankcase
grey cast iron; six main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, single overhead camshaft (SOHC)
aspiration
cast aluminium intake manifold, cast iron exhaust manifold
fuel system
mechanical distributor injection pump, indirect fuel injection into whirl chamber
DIN-rated motive power & torque output
51 kilowatts (69 PS; 68 bhp) @ 4,400 rpm; 140 newton metres (103 lbf·ft) @ 2,800 rpm
application
Audi 100 (10/78-7/89), Volvo 240

2.0 R5 TD 66kW

identification
parts code prefix: ???, ID code: DE
engine configuration & engine displacement
inline five engine (R5/I5) turbodiesel (TD); 1,986 cubic centimetres (121.2 cu in); bore x stroke 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; six main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, mechanical valve-lifters, single overhead camshaft (SOHC)
aspiration
cast aluminium intake manifold, cast iron exhaust manifold, turbocharger
fuel system
mechanical distributor injection pump, indirect fuel injection into whirl chamber
DIN-rated motive power & torque output
66 kilowatts (90 PS; 89 bhp) @ ?,??? rpm
application
Audi 100 (7/81-12/87)

2.0 R5 TD 75kW

identification
parts code prefix: ???, ID codes: NC, 694
engine configuration & engine displacement
inline five engine (R5/I5) turbodiesel (TD); 1,986 cubic centimetres (121.2 cu in); bore x stroke 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; six main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder, hydraulic valve-play compensation, single overhead camshaft (SOHC)
aspiration
cast aluminium intake manifold, cast iron exhaust manifold, turbocharger, intercooler
fuel system
mechanical distributor injection pump, indirect fuel injection into whirl chamber
DIN-rated motive power & torque output
75 kilowatts (102 PS; 101 bhp) @ ?,??? rpm
applications
Audi 100 (NC: 03/88-12/90), Volkswagen Industrial Motor (694: 09/90-07/92)

2.4 R5 D 55-60kW

identification
parts code prefix: 074, ID codes: 3D, AAB, AAS, ACP, AJA
engine configuration & engine displacement
inline five engine (R5/I5); 2,370 cubic centimetres (144.6 cu in); bore x stroke: 79.5 by 95.5 millimetres (3.13 in × 3.76 in), stroke ratio: 0.83:1 - undersquare/long-stroke, 474.1 cc per cylinder, compression ratio 22.0:1
cylinder block & crankcase
grey cast iron; six main bearings
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder each with two concentric valve springs, 10 valves total, solid bucket tappets, timing belt-driven single overhead camshaft (SOHC)
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump with electrical fuel cut-off, indirect fuel injection into whirl chamber
EWG-rated motive power outputs, ID codes & applications
55 kilowatts (75 PS; 74 bhp) @ ?,??? rpm — 751: Volkswagen Industrial Motor (09/83-06/93)
57 kilowatts (77 PS; 76 bhp) @ ?,??? rpm — ACP: Volkswagen Industrial Motor (07/92-08/94)
DIN-rated motive power & torque outputs, ID codes
55 kilowatts (75 PS; 74 bhp) @ ?,??? rpm — AJA (04/97-06/03)
57 kilowatts (77 PS; 76 bhp) @ ?,??? rpm — AAB (09/90-09/98), ACP (07/92-08/94)
60 kilowatts (82 PS; 80 bhp) @ 4,200 rpm; 160 newton metres (118 lbf·ft) @ 2,200 rpm — 3D, AAS
applications
Audi 100 (3D: 08/89-12/90, AAS: 05/91-07/94), Volkswagen Transporter (T4)

2.5 R5 TDI 85-103kW

This engine was never offered in North America.

identification
parts code prefix: 046
engine configuration & engine displacement
inline five engine (R5/I5), Turbocharged Direct Injection (TDI) turbodiesel; 2,461 cubic centimetres (150.2 cu in); bore x stroke: 81.0 by 95.5 millimetres (3.19 in × 3.76 in), stroke ratio: 0.85:1 - undersquare/long-stroke, 492.2 cc per cylinder, compression ratio: 20.5:1, viscous-coupled engine cooling fan
cylinder block & crankcase
grey cast iron; six main bearings
cylinder heads & valvetrain
cast aluminium alloy; two valves per cylinder, 10 valves total, sliding finger cam followers, automatic hydraulic valve clearance compensation, timing belt-driven single overhead camshaft (SOHC)
aspiration
vane type air mass meter, cast aluminium intake manifold, KKK K16 (early versions) or K14 (later versions) turbocharger, side-mounted intercooler (SMIC)
fuel system & engine management
timing belt driven Bosch VE (ABP) or VP37 (AAT, AEL) mechanical distributor-type injection pump with direct injection (DI); Bosch EDC electronic ECU
exhaust system
cast iron exhaust manifold, catalytic converter
DIN-rated motive power & torque outputs, ID codes
85 kilowatts (116 PS; 114 bhp) @ 4,000 rpm; 265 newton metres (195 lbf·ft) @ 2,250 rpm — ABP (K16 turbocharger, no air mass meter, no EGR, no catalytic converter)
85 kilowatts (116 PS; 114 bhp) @ 4,000 rpm; 265 newton metres (195 lbf·ft) @ 2,250 rpm — AAT (K16 turbocharger, up to 04/94)
85 kilowatts (116 PS; 114 bhp) @ 4,000 rpm; 265 newton metres (195 lbf·ft) @ 1,900 rpm — AAT (K14 turbocharger, 05/94 onwards)
103 kilowatts (140 PS; 138 bhp) @ 4,000 rpm; 290 newton metres (214 lbf·ft) @ 1,900 rpm — AEL (K14 turbocharger)
applications
Audi 100 (AAT: 08/91-07/94, ABP: 06/91-07/92, Audi C4 A6 (AAT: 06/94-10/97, AEL: 10/94-10/97), Volvo 850, Volvo V70 Ph1
reference

Six-cylinder diesels

This section is about discontinued six-cylinder diesel engines, for current six-cylinder diesel engines, see list of Volkswagen Group diesel engines#Six-cylinder diesels.

2.4 R6 D24 51-60kW

identification
parts code prefix: 075, 076
engine configuration & engine displacement
inline six (R6/I6) diesel (D); 2,383 cubic centimetres (145.4 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 22.0:1
cylinder block & crankcase
crossplane crankshaft, pressed steel oil sump
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder each with two concentric valve springs, timing belt-driven single overhead camshaft (SOHC) directly acting on shim-adjustable bucket tappet valve lifters
aspiration
cast aluminium alloy intake manifold, two cast iron exhaust manifolds
fuel system
Bosch mechanical distributor injection pump, indirect fuel injection into whirl pre-combustion chamber
EWG-rated motive power & torque output, application, ID codes
55 kilowatts (75 PS; 74 bhp) — Volkswagen Industrial Motor (761: 01/81-01/84, 751: 09/83-06/93)
DIN-rated motive power & torque outputs, ID codes
51 kilowatts (69 PS; 68 bhp) — 1S, ACT
55 kilowatts (75 PS; 74 bhp) @ 4,000 rpm; 155 newton metres (114 lbf·ft) @ 2,800 rpm — CP, DW
60 kilowatts (82 PS; 80 bhp) @ 4,700 rpm; 145 newton metres (107 lbf·ft) @ 2,000 rpm — Volvo D24
applications
Volkswagen LT (CP: 08/78-11/82, DW: 12/82-07/92, 1S: 08/88-07/92, ACT: 08/92-12/95), Volvo 240, Volvo 740
reference
and Volvo pocket data booklet TP 0302035 7000.05.96 English

2.4 R6 D24T 63-80kW

identification
parts code prefix: 075
engine configuration & engine displacement
inline six (R6/I6) turbodiesel (TD); 2,383 cubic centimetres (145.4 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 22.0:1
cylinder block & crankcase
crossplane crankshaft, pressed steel oil sump
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder each with two concentric valve springs, timing belt-driven single overhead camshaft (SOHC) directly acting on shim-adjustable bucket tappet valve lifters
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold, turbocharger
fuel system
Bosch mechanical distributor injection pump, indirect fuel injection into whirl pre-combustion chamber
EWG-rated motive power & torque output, application, ID code
66 kilowatts (90 PS; 89 bhp) — Volkswagen Industrial Motor (752: 09/83-06/93)
DIN-rated motive power & torque outputs, ID codes
63 kilowatts (86 PS; 84 bhp) @ 4,000 rpm; 152 newton metres (112 lbf·ft) @ 2,500 rpm — ???
68 kilowatts (92 PS; 91 bhp) — 1G
75 kilowatts (102 PS; 101 bhp); 195 newton metres (144 lbf·ft) — DV
79 kilowatts (107 PS; 106 bhp) @ 4,800 rpm; 190 newton metres (140 lbf·ft) @ 2,400 rpm — Volvo D24T (with EGR)
80 kilowatts (109 PS; 107 bhp) @ 4,800 rpm; 205 newton metres (151 lbf·ft) @ 2,500 rpm — Volvo D24T (non EGR)
applications
Volkswagen LT (DV: 12/82-07/92, 1G: 08/88-07/89), Volvo 740, Volvo 760, Volvo 940
reference
and Volvo pocket data booklet TP 0302035 7000.05.96 English

2.4 R6 D24TIC 70-90kW

identification
parts code prefix: 075
engine configuration & engine displacement
inline six (R6/I6) turbodiesel (TD); 2,383 cubic centimetres (145.4 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
crossplane crankshaft, pressed steel oil sump
cylinder head & valvetrain
cast aluminium alloy; two valves per cylinder each with two concentric valve springs, timing belt-driven single overhead camshaft (SOHC) directly acting on shim-adjustable bucket tappet valve lifters
aspiration
cast aluminium alloy intake manifold, cast iron exhaust manifold, turbocharger, intercooler
fuel system
Bosch mechanical distributor injection pump, indirect fuel injection into whirl pre-combustion chamber
DIN-rated motive power & torque outputs, ID codes
70 kilowatts (95 PS; 94 bhp) @ 4,000 rpm; 220 newton metres (162 lbf·ft) @ 2,000 rpm — ACL
85 kilowatts (116 PS; 114 bhp) @ 4,000 rpm; 210 newton metres (155 lbf·ft) @ 2,400 rpm — ???
85 kilowatts (116 PS; 114 bhp) @ 4,000 rpm; 220 newton metres (162 lbf·ft) @ 2,400 rpm — ???
90 kilowatts (122 PS; 121 bhp) @ 4,600 rpm; 240 newton metres (177 lbf·ft) @ 2,500 rpm — Volvo D24TIC (with EGR)
90 kilowatts (122 PS; 121 bhp) @ 4,800 rpm; 235 newton metres (173 lbf·ft) @ 2,400 rpm — Volvo D24TIC (non EGR)
applications
Volkswagen LT (ACL: 08/91-12/95), Volvo 740, Volvo 760, Volvo 940
reference
and Volvo pocket data booklet TP 0302035 7000.05.96 English

2.5 V6 24v TDI 110-132kW

This engine was never offered in North America.

identification
parts code prefix: 059
engine configuration & engine displacement
90° V6 engine, Turbocharged Direct Injection (TDI) turbodiesel; 2,496 cubic centimetres (152.3 cu in); bore x stroke: 78.3 by 86.4 millimetres (3.08 in × 3.40 in), stroke ratio: 0.91:1 - undersquare/long-stroke, 416.0 cc per cylinder, compression ratio: 19.5:1, viscous-coupled engine cooling fan
cylinder block & crankcase
crossplane crankshaft with split crankpins, light alloy pistons (Kolbenschmidt on 120 kW, Mahle or Kolbenschmidt on 132 kW), simplex roller chain-driven oil pump, two-part multi-baffled cast aluminium alloy oil sump, oil filter module (incorporating oil separator) mounted within the 'vee'
cylinder heads & valvetrain
cast aluminium alloy; four valves per cylinder, 24 valves total, initially: sliding finger cam followers, later: low-friction roller finger cam followers, both with automatic hydraulic valve clearance compensation, dual timing belt relay-driven 2x double overhead camshaft (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam', one timing belt driven from the crankshaft drives both inlet camshafts, the second belt relay-drives the exhaust camshafts from the inlet), dual inlet ports
aspiration
hot-film air mass meter, one turbocharger mounted within the 'vee', two all-alloy side-mounted intercoolers (SMICs), two cast alloy intake manifolds
fuel system & engine management
timing belt driven Bosch VE mechanical distributor-type injection pump with direct injection (DI); early variants with proprietary electronic engine control unit (ECU) and European EU3 emissions compliant; later variants with water-cooled exhaust gas recirculation (EGR), Bosch EDC electronic ECU and EU4
exhaust system
cast iron exhaust manifolds, catalytic converter
DIN-rated motive power & torque outputs, ID codes
110 kilowatts (150 PS; 148 bhp) @ ?,??? rpm; 310 newton metres (229 lbf·ft) @ 1,400 - 3,200 rpm — AFB, AKN
114 kilowatts (155 PS; 153 bhp) @ ?,??? rpm; 310 newton metres (229 lbf·ft) @ 1,400 rpm — AYM
120 kilowatts (163 PS; 161 bhp) @ 4,000 rpm; 310 newton metres (229 lbf·ft) @ 1,400 - 3,600 rpm — BCZ, BDG, BFC
132 kilowatts (179 PS; 177 bhp) @ 4,000 rpm; 370 newton metres (273 lbf·ft) @ 1,500 - 2,500 rpm — AKE, BAU, BDH
applications
Audi A4 (AFB: 11/97-06/00, AKN: 07/98-09/01, AYM: 12/00-06/02, AKE: 12/00-05/03, BFC: 07/02-05/03, BAU/BDH: 06/03-12/04, BCZ: 06/03-12/05, BDG: 06/03-05/06), Audi C5 A6 / Audi C5 allroad (AFB: 04/97-05/00, AKN: 10/98-05/01, AKE: 11/99-08/03, AYM: 06/01-06/02, BFC: 07/02-08/03, BDG/BDH: 02/03-01/05, BAU/BCZ: 02/03-08/05), Audi D2 A8 (AFB: 06/97-06/00, AKN: 11/97-09/02, AKE: 11/99-09/02), Škoda Superb B5 (AYM: 12/01-08/03, BDG: 08/03-03/08), Volkswagen Passat (B5.5) (AFB: 08/98-08/00, AKN: 05/99-05/03, BAU/BDH: 01/03-05/05, BDG: 05/03-05/05)
reference

awards

was winner of the "2.0-litre to 2.5-litre" category in the 1999 annual competition for International Engine of the Year

Eight-cylinder diesels

This section is about discontinued eight-cylinder diesel engines, for current eight-cylinder diesel engines, see list of Volkswagen Group diesel engines#Eight-cylinder diesels.

3.3 V8 32v TDI CR 165kW

identification
parts code prefix: 057.A; ID code: AKF
engine configuration & engine displacement
90° V8 engine, Turbocharged Direct Injection (TDI) turbodiesel; 3,328 cubic centimetres (203.1 cu in); bore x stroke: 78.3 by 86.4 millimetres (3.08 in × 3.40 in), stroke ratio: 0.91:1 - undersquare/long-stroke, 416.0 cc per cylinder, compression ratio: 18.5:1, up to 160 bars (2,320 psi) cylinder pressure, hydraulically driven cooling fan(runs all the time) and an additional 300W electric fan with 3 stages.
cylinder block & crankcase
crossplane crankshaft with shared crankpins, diagonally split connecting rods, simplex roller chain-driven oil pump, pistons oil-cooled by cast-in cooling ducts
cylinder heads & valvetrain
cast aluminium alloy; four valves per cylinder, 32 valves total, sliding-finger cam followers with automatic hydraulic valve clearance compensation, 2x hybrid-driven double overhead camshafts (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam', inlet camshafts are driven from a front-sited timing belt from the crankshaft, exhaust camshafts are gear-driven at the rear from the inlet camshafts)
aspiration
twin-turbo: two electronically controlled turbochargers with variable turbine geometry (VTG) (one turbo per cylinder bank), 2.2 bars (31.9 psi) maximum absolute pressure, combined 4-part inlet manifold and air-to-water intercooler mounted within the vee (to 80 °C) with additional side-mounted coolant radiator and additional electric coolant pump
fuel system & engine management
low pressure fuel pump mounted in the tank(runs all the time),then another fuel lift pump mounted between the tank and engine (turns on only for 30 seconds on start after that it bypass the pump) and after the 2nd fuel pump it goes in to the 3rd mechanical fuel pump driven by camshafts (runs all the time) and after that the fuel goes in to the high pressure belt driven pump (runs all the time). water-cooled return-line fuel cooler with additional cooling pump(turns"on at the fuel temperature of 70 C°)and side mounted radiator and air cooled return line cooler mounted on the bottom of the car. timing belt driven high pressure 1,350 bars (19,580 psi) mechanical injection pump mounted within the vee, one common rail (CR) fuel distributor per cylinder bank, six-hole solenoid injection nozzles, CR electronic injection control
exhaust system
vacuum-operated water-cooled exhaust gas recirculation, two catalysts, European EU3 emissions standard compliant
dimensions
length: 717 millimetres (28.2 in), width: 842 millimetres (33.1 in), height: 688 millimetres (27.1 in)
DIN-rated motive power & torque output
165 kilowatts (224 PS; 221 bhp) @ 4,000 rpm; 480 newton metres (354 lbf·ft) @ 1,800-3,000 rpm
best specific consumption
205 g/kWh (41.1% energy efficiency)
application
Audi D2 A8 quattro (12/99-09/02)
reference

4.0 V8 32v TDI CR 202kW

When introduced in May 2003, this 4.0 litre V8 was the highest power and highest torque diesel V8 fitted in any production car worldwide. This was the second 'new' V engine from Audi which utilises new technologies - including chain-driven overhead camshafts and ancillary units, following the 4.2 40-valve V8 petrol engine first seen in the B6 S4. This engine was discontinued in July 2005, superseded by the bored-out and updated but fundamentally identical 4.2 V8 TDI.

identification
parts code prefix: 057.B, ID code: ASE
engine configuration & engine displacement
90° V8 engine, Turbocharged Direct Injection (TDI) turbodiesel; 3,937 cubic centimetres (240.3 cu in), bore x stroke: 81.0 by 95.5 millimetres (3.19 in × 3.76 in), stroke ratio: 0.85:1 - undersquare/long-stroke, 492.1 cc per cylinder, 88 millimetres (3.46 in) cylinder spacing, compression ratio: 17.5:1, water-cooled alternator
cylinder block & crankcase
crossplane crankshaft with shared crankpins, diagonally fracture-split connecting rods, chain-driven ancillaries, oil filter module (incorporating oil separator and water-to-oil cooler) mounted within the 'vee'
cylinder heads & valvetrain
cast aluminium alloy; four valves per cylinder, 32 valves total, operated by low-friction roller finger cam followers with automatic hydraulic valve clearance compensation, 2x double overhead camshafts (2xDOHC - two overhead camshafts per cylinder bank - 'quad cam') - the inlets driven in a relay method at the rear (flywheel) end of the engine by four simplex roller chains and the exhausts driven from the inlets by automatic slack adjusting spur gears at the front end, two unequal-length swirl-inducing switchable inlet ports, siamesed unequal-length exhaust ports
aspiration
two air filters, two hot-film air mass meters, 'biturbo': two water-cooled Garrett GT1749 turbochargers with electrically actuated Variable Turbine Geometry (VTG) (one turbo per cylinder bank) operating up to 210,000 rpm with a maximum boost of 2.2 bars (32 psi), two air-to-air fan-assisted side-mounted intercoolers (SMICs), two separate cast alloy intake manifolds interconnected by a "feedthrough" system to equalise the turbo boost pressure in the two cylinder banks, two-position variable swirl flaps integrated into the intake tract
fuel system & engine management
electric low-pressure fuel lift pump, one toothed belt driven 1,600 bars (23,210 psi) injection pump, one central fuel distributor supplying two common rail (CR) fuel rails (one per cylinder bank), Bosch solenoid-valve injectors with seven-hole nozzles for homogenous fuel delivery, single and double pilot injection; Bosch EDC16 electronic engine control unit (ECU)
exhaust system
twin water-cooled exhaust gas recirculation (mounted within the 'vee'), air-gap insulated fan-branch alloy steel exhaust manifolds, two close-coupled primary catalytic converters plus two main underfloor converters, Euro3 emissions standard
dimensions
length: 516 millimetres (20.3 in), mass: 270 kilograms (595 lb)
DIN-rated motive power & torque output
202 kilowatts (275 PS; 271 bhp); 650 newton metres (479 lbf·ft) @ 1,800-2,500 rpm
application
Audi D3 A8 4.0 TDI quattro (05/03-07/05)
reference

See also

References

  1. ^ a b ETKA official factory data
  2. ^
  3. ^

External links

  • VolkswagenAG.com - Volkswagen Group corporate website
    • Chemnitz (Germany) - engine plant Mobility and Sustainability
    • Kassel (Germany) - engine plant Mobility and Sustainability
    • Salzgitter (Germany) - engine plant Mobility and Sustainability
    • Polkowice (Poland) - engine plant Mobility and Sustainability
    • São Carlos (Brazil) - engine plant Mobility and Sustainability
    • Shanghai (China) - engine plant Mobility and Sustainability
    • Audi at a glance - includes information on the Győr engine plant
  • Audi-TDI-chronicle.com - official Audi history and timeline of the TDI engine
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